Hence, the number of features in a golf cart is minimal. Check the area for loose wires or any broken pieces. Most golf carts have a safety feature where the cart wont move if the buzzer is disconnected. I will give it a try and let you know how it goes. Is your Ezgo golf cart neither moving forward nor reverse? The float stuck in the empty position tricks your engine into thinking that gas is unavailable and it will shut down the engine. To fix this problem, all you need to do is locate the air filter, and replace it with a new one. Let us know how it works after to take the switch apart and clean and put anti-seize on the shaft. In case your top cover does not fit correctly, bend the wires to fit them in. Not getting the best speed while in the forward position. We encourage you to mark your wires before replacing your F and R switch. Shop our wide selection of cart parts. If the cable is broken, you may need to replace it so it revs properly. It may not always be a clog from the exhaust gas, it could be a bees nest, rodent problem, or other item stuck in the exhaust system causing your engine to not run. Sometimes the heat can be due to internal resistance in the cables. forward/reverse switch change to toggle switch, forward and reverse handle getting harder to turn, Universal Turn Signal Swith for Forward/Reverse, Forward Reverse switch melted on forwardhave question about replacement part. Keep the washers, nuts, and screws safely as you will be needing them for installation soon. Contact Board, Forward/Reverse w/Studs, E-Z-Go Marathon Non-DCS Gas 76-94, Electric 71+. The pedal is connected to the potentiometer. Locate the microswitch using your cart's user manual since it can vary depending on the model. Why Wont My Gas Golf Cart Work in Forward or Reverse? Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! The forward / reverse lever is very stiff. Alongside its strong specification, it is able to bring out the full extent of its power with ease. Any help really appreciated. What is the Wire Size for Golf Cart Batteries? $38.57. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. Glen Batchelor Active Member Jun 13, 2018 #13 There's a black cover with a 10mm bolt thru it.Take it off an spay the whole thing with wd40.It will free up the shift lever. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). You Why are golf carts useful? I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. Take the battery voltage and write it down. Ensure that all the connections are tight and corrosion free. If the clog is bad enough, you may have to disconnect the entire piping system to clean it thoroughly enough. Smaller cables could be heating up faster. This is for your reverse buzzer. You should check your air filter every six months and replace it as needed. 100% Service Guarantee. This is one of the most common problems. Found a lower price? How do I check the voltage regulator? Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. After that, the diagnostics code beep will sound if there is a problem. Is that cover right behind the F/R lever? If you are using an SPDT switch with your DCS controller, you will also need a diode. Red Hawk. JavaScript is disabled. Imagine going on a golf tour when suddenly the golf cart starts showing bizarre symptoms like cart stalling or unpleasant noises. Hence, its crucial to test the ignition switch with an ohmmeter. High Performance battery cables come in 4-gauge and 2-gauge thickness. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. Add to Cart. In the Air Force we called it DC-4. There are different scenarios for the Ezgo forward and reverse switch problem. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. By using the content on this website, you agree to the terms outlined in this disclaimer. We need to attach these to your new F/R switch. . Beefed up Forward/Reverse switch, for modified cars with high amp controllers. In this article, were going to look at some of the most common of those issues and how to fix them. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. Lets dive in! The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models. Next, you will see 4 thick cables and screws. A surprisingly common problem with gas-powered golf carts is that they fail to work in forward or reverse. They may have corroded inside. The steps mentioned above were the few essential troubleshooting tests you could carry out to fix the problems with the reverse forward switch on your Ezgo golf cart. Hence, heres a quick list of symptoms! If nothing is appearing, then press on the accelerator. 5770. EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 . A new solenoid would cost between $20-$100. ($), Shipping cost: Check out our Marathon inventory! I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. A thorough hosing down with WD-40 worked like a miracle on mine. Welcome! Forward/Reverse switch and press the accelerator pedal. Brief content visible, double tap to read full content. Ships in 21-30 Days. Remove them from the F/R switchboard and set aside. To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. Battery cables can go bad from age, corrosion, fraying and other reasons. I can't move it. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. These broken contacts increase the resistance and heat build-up causing the FNR switch to heat up. However, these carts may also have problems from time to time, such as an inability to move. Ensure all the cables are the same size. Weve discussed each of the reasons elaborately. 16. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. If you find yourself replacing your EZGO forward and reverse switch frequently it might be necessary to upgrade to the heavy duty version which can be found in our store. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. This is true not only for your cart but also for all other machinery you own. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. Heres a quick video guide for you! Follow the steps to reset your OBC: Turn your key switch off. THANKS! No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. If your golf cart wont go in forward or reverse, but your engine starts up and runs well, and you have checked your shift cable, your transmission could be to blame. There are also wires running to the accelerator that give it the ability to operate. EZGO Forward and Reverse Cam Assembly. Fixing a clogged muffler isnt difficult but it is time consuming. Price: While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Now check whether either of the switches is stuck midway. If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. Studs on the motor get hot and may even melt. Golf Cart Battery Cables. However, you don't have to lose a single night's sleep as Buggies Unlimited has everything you . It also analyzed reviews to verify trustworthiness. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. AC INDUCTION MOTOR/ CONTROLLER. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. For those who like a toggle switch, you should be able to easily upgrade with minimal changes. The forward/reverse switch is self-explanatory. Product Details. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. Not to state the obvious, but it allows the machine to move in the direction you want to move in. The forward/reverse/service switches ok. The reason for both of these issues is likely that the buzzer has gotten unplugged or disconnected. The batteries are charged. You have been warned. Your spark plugs are an extremely important component for a gas golf cart. Product ID: KEY-03. Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them. Description. This could be related to the copper studs. I usually use anti-seize. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. Switch removed and inspected. 92. Easy install and works good . now my cart goes into reverse again ! Quick view. Installing the EZGO F/R switch is an easy process that I have explained below. Saw no burned or melt areas. I had it out yesterday and it was very hard to get into reverse. You should have one or two of them that help your engine to start up and then operate normally. Be sure to subscribe to our You Tube channel for all kinds of parts and accessory installation videos. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Sometimes this can cause the contacts to sink in as well. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. Disconnect the negative battery terminal from the battery pack. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. There was an error retrieving your Wish Lists. There will be a small arm with a spring on it's pivot. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. Forward and Reverse Assembly for EZGO Marathon - Electric (1989-94) $225.95. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. Took 2 + hours to remove the switch. The cart moves forward even when the switch is in the neutral position. Just joined and learning the ropes here so please forgive me for resurrecting this post. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. 1. It moved freely but with lots of resistance. Any suggestions on how I should approach this problem? I have a huge bag of 5g pillows if you want a couple. I think I have some. E-Z-GO Installation Notes. You will likely require a professional mechanic to go in and do the troubleshooting and diagnosis of the forward reverse switch issue on your Ezgo. It violently bounces while you make a sharp turn and drops off one of your, Read More EZGO Suspension Upgrade | Improve Your Cart Riding PerformanceContinue, Club car is a credible name in the electric golf cart market. THANKS. It works-- reverse, forward whatever. Just put a light coat on it and make sure it doesn't get on the contacts when you slide it back together. Things wear out. I checked the linkage between the handle and that switch and it's clear; lubricated it also. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. We have cams, boards, and micro switches to keep your cart running. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. Use a suitable wrench to loosen the screw and take the bar out. Please try again. Okay, I'll give that a try tomorrow. The buzzer and plug should be located on the right side of the cart behind a switch panel. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. Using my links helps support my channel but it doesn't cost you anything extra!Amazon Store - https://www.amazon.com/shop/kevinsgolfcartsPatreon - http://www.patreon.com/kevinsgolfcartsKofi - https://ko-fi.com/kevinsgolfcartsPayPal - http://www.paypal.me/theburns/5Mattress Insider - https://goo.gl/rhQLMjTubeBuddy - https://bit.ly/2okVnXeSquare - https://squareup.com/i/KEVINSGOLFMagicLinks - http://bit.ly/2nGHPEYTools:Cat LED Flashlight - http://go.magik.ly/ml/bhh7/DEWALT Grease Gun - http://go.magik.ly/ml/bhh5/Diamond Gloves - https://go.magik.ly/ml/ehdj/Dremel 4300-5/40 Rotary Tool - https://go.magik.ly/ml/ehdh/GLOVEWORKS Orange Gloves - http://go.magik.ly/ml/bhh8/Gummout Carb Cleaner - https://go.magik.ly/ml/m00m/Husky 30 Gallon Air Compressor - https://go.magik.ly/ml/kqd6/INNOVA 3614 Compression Tester - http://go.magik.ly/ml/bhh9/Milton 1/4\" Coupler and Plug Kit - http://go.magik.ly/ml/bhha/Milton 1/4\" High Flow Coupler - http://go.magik.ly/ml/bhhb/Milton 1/4\" High Flow Plug - http://go.magik.ly/ml/bhhc/Milwaukee 1/2\" Drive Impact - http://go.magik.ly/ml/bhhe/Milwaukee M12 3/8\" Ratchet - https://go.magik.ly/ml/kqdh/Milwaukee M12 12-Volt Battery - https://go.magik.ly/ml/kqdj/Milwaukee M12 Rivet Tool - https://go.magik.ly/ml/kqde/Mr. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. Carefully remove it. used wd-40 and per scotty backed off the nut on the fnr. Let us know. If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. CC82F 1981 & newer Club Car with single micro switch $119. E-Z-Go TXT Forward/Reverse Switch Assembly 48V 14-UP. Thanks. This is a common problem and a lot of people have had this issue.Driven clutch problem: Gas EZGO: wtb driven clutch for 91 ez go: Golf Carts and Parts: WTB Driven Clutch: Gas Club Car: driven clutch: Gas EZGO: need a good used driven clutch 94 up ezgo: Golf Carts and Parts uzui tengen x crybaby readerYutong Bus Clutch Disk, Clutch Driven Disc . When you are finished move the run/tow switch to tow. Many of us know the reason behind this particular issue, and many find it out when they open their cars engine trunk. If nothing else works replace the manual FNR switch with a set of solenoids. You will see a small black box with 2 cables. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. Consult your owners manual to learn how to increase your idle speed on your engine. The cart moves even after switching to neutral mode. If its stuck in the empty position, you might have a full tank of gas, but your golf cart wont realize it. Find More Posts by lynnsmailbox1@gmail.com, How do you take off the forward-reverse lever. They didn't call today so kart maintenance is put off 'til another day. This can be done with two small wrenches. If, however, the air filter gets so dirty that its blocking the flow of air, your golf cart wont have enough power to go forward or backward. A pre-charged resistor is needed between the solenoid contacts to keep the controller charged. How to Install EZGO Forward Reverse Switch? forward and White towards "R", reverse. As the name suggests, the direction switches manage the cart's ability to move backward and forwards and operate similarly to a transmission. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. The air filter is designed to catch dust and dirt particles and keep them from infiltrating the engine which can cause serious problems. The 4ga wire was so hot I couldn't touch it for 20 minutes. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Shop products from small business brands sold in Amazons store. Might have to compress it by the pedal itself, but should be able to do it by hand. It IS a 98 model. Here are a few of the main electrical problems that can occur with your gas golf cart. Remove the cover of your old or damaged F/R switch. Advertisementif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-medrectangle-4','ezslot_1',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');Sometimes a faulty ignition switch delays the delivery of electrical energy causing the cart to lose power quite often. Rated at 400Amps of continuous power this kit is ideal for converting any Series drivetrain car up to and including our 500 amp Power Packages and FSIP 600 amp controllers. Part #: CP205972. Hence, its crucial to provide your Ezgo golf cart with the proper maintenance it deserves. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! Disconnect the black (negative) battery cable, uncover the speed controller then reconnect the negative cable. Most of the time golf carts won't work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. 17. If this is not moving then you have a broken cable somewhere and will need a replacement. I was thinking the contacts in the forward / reverse switch were corroded / burnt making the movement difficult. When your engine dies when you apply load but no gas on the pedal, this means that your idle speed is set too low. A problem with any of these things will cause a problem with the ignition. Ensure that you follow all safety precautions while performing these actions. The golf cart runs smoothly in neutral, but when you shift to forward or reverse the golf cart dies. The pins in the center would need separate inputs as they are not connected. $43.00. Related Products. There will be a small arm with a spring on it's pivot. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. Since the number of manual controls given on golf carts is pretty limited compared to travel vehicles, the reverse forward switch is considered essential. Probably best that I open the switch and see what is going on in there. The best way to check your ignition switch is to take an electrical tester and determine whether or not there is power flowing from the switch to the starter itself. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_3',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); The kill switch and its accompanying wiring are designed to direct electricity through the golf cart and shut the engine off when it is grounded out. No matter which of the above problems is occurring, a simple jiggle of the float and fuel gauge should get things working again. When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. E-Z-GO 73195G01 Forward-Reverse Switch Assembly for Tools 16. If you are looking to convert a DCS device to a PDS switch, then yes it can be done with the right wiring and parts. Dewkake EZGO Forward and Reverse Switch Assembly, Fits 1994-UP EZGO TXT Electric Golf Carts, OEM #70578-G01 4.2 (41) $6799 FREE delivery Fri, Mar 3 Or fastest delivery Thu, Mar 2 Only 4 left in stock - order soon. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. 8pcs Petrol Engine Cylinder Compression Tester Kit Checking Compression On Petrol Engine Quickly And Accurately Easy Pressure Release Button On Side Of Tester Completed Kit Comes With Adapters For Most Applications Kits Includes 2 Rubber Cones Ends Which Do Not Need To Thread Into Head 3" Gauge Features Dual Color Scale Check Price On Amazon Kevin's Golf Carts assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. This is my first cart and I don't know a darn thing about it. You will then the socket and wrench to loosen the 2 screws on your F/R switch so you can take it out and replace it. $55.10. Use this information at your own risk. Hence, looking into them indirectly fixes the issue. Save big at Golf Cart King! The buggy doesn't go when switches, cables, brackets, and other components go faulty. $40.95. Youll notice laboring sounds when you try to accelerate and your vehicle might misfire when you start it up.